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Computer semi-automatic autoclave is composed of process tank, hot water tank，cold water tank, heat exchangers, various valve, connecting pipeline and PLC touch automatic control system. It sprays fan-type and ribbon-type fluctuations hot water to killed Microsystems, heat spread is quick and even. Autoclave adopts analog temperature control system. Depending on the requirements of different food sterilization, it can set heating, insulating and cooling procedure at any time, so that each kind of food can be sterilized in the best condition.
Directory
- Classification of Autoclave
- Structure of Computer Semi-automatic Autoclave
- Usages of Computer Semi-automatic Autoclave
- Characteristics of Computer Semi-automatic Autoclave
- Technical Parameters of Autoclave
- Technical requirements of Autoclave
- Computer Semi-automatic Autoclave Finished Picture
Classification of Autoclave
1. According to material, there are SUS304 and carbon steel（Q235-B）
2. According to heating type, it can be divided into steam heating and electric heating.
3. According to control type, it can be divided into manual control, semiautomatic control and automatic control.
Structure of Computer Semi-automatic Autoclave
The sterilization equipment includes body, lid, swivels, tracks, seals, rollers, locking wedge, steam, and nozzle, cooling pipe and valves and so on.
The control system includes PLC control, touch screen and control cabinet.
Accessories includes pallet, pallet trucks, outside carts, circulation pump, water pump, pipe valve.
Usages of Computer Semi-automatic Autoclave
1. plastic containers: PP bottle, HDPE bottles.
2. soft bag packaging: tin foil bag, transparent bag, vacuum bags, high-temperature cooking bags, etc.
3. specialist of printed tinplate: steel and glass products.
Characteristics of Computer Semi-automatic Autoclave
1. reduce the consumption of steam, steam, sterilization water directly mixed in the sterilization pot, raising the heating and cooling speed.
2. a small amount of process water can cycle rapidly, achieving the expected sterilization temperature fast.
3. water jet from different angles, steam and water is mixed with air and convection, forming perfect temperature distribution .
4. low noise and create a quiet and comfortable working environment.
5. the kettle equipped with four sensing probe that are mobile temperature, can monitor the F value in food center, , the hot distribution within the kettle, understand heat through (time that temperature from the surface of food to the geometric center).
6. perfect pressure control, the whole process of production in continuously adjust pressure, in order to adapt to the product packaging internal pressure change, make the product packaging deformation to lowest, especially suitable for packaging products containing gas.
7, process water heating systems (optional) can ensure products that warm and hot filled a continuous heating process.
8, disinfection water using soft water (optional) avoid process water into the outer packing problem made from the dirt.
9, steam sterilization function (optional).
Technical Parameters of Autoclave
|
Volume |
600L |
1100L |
1900L |
2200L |
3100L |
4000L |
|
Body diameter （mm） |
800 |
900 |
1000 |
1100 |
1100 |
1200 |
|
Body length （mm） |
1000 |
1500 |
2000 |
2000 |
3000 |
3000 |
|
material |
SUS304/ Q235-B | |||||
|
Designed pressure |
0.35MPa | |||||
|
Working pressure |
＜0.3MPa | |||||
|
Designed temperature |
140.7℃ | |||||
|
Working pressure |
＜135℃ | |||||
Notes:
1. The parameters of autoclave in the chart are standard configurations. Any specific requirements, please put forward.
2. The process parameters that need provided when choosing the retorts: the nature of material, sterilization process, specific requirements, etc.
3. Accessories: storage gas tank, air compressor, water tank, boiler.
Technical requirements of Autoclave
1. File support: the structural size drawing of the device (PDF) and instructions are available.
2. Required by operated function, the following criteria are adopted to design, manufacture and test
A. << Standards for quality control of pharmaceutical production (Revised 1998)>> terms of Chapter IV 31-37;
B. << The Steel Pressure Vessel (GB150-1998)>>;
C. << The Steel Welding Normal Pressure Vessel (JB/T 4735-1997)>>;
D. << Food Machinery Safety and Heath (GB 16798-1997)>>.
Computer Semi-automatic Autoclave Finished Picture
Application
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Q & A
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